Process Controller
Job Placements · Kensington
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Process Operations
- Operate and adjust water treatment systems to meet production and quality targets.
- Start up and shut down equipment in line with operational requirements.
- Monitor functionality of pumps, valves, and fittings.
- Identify and perform basic troubleshooting on equipment to restore operation.
- Record plant data including meter readings, chemical usage, CIP records, and downtime logs.
- Report quality deviations or performance issues promptly.
Maintenance
- Perform limited maintenance, including process related and limited mechanical work.
- Support maintenance activities for pumps, valves, dosing units, and SCADA systems.
- Monitor and maintain consistent chemical dosing to ensure process stability and reliability.
- Maintain a clean and organised plant environment, including the work area, control room, and communal areas, and ensure all areas are left tidy after work is completed.
- Record and track process maintenance activities and equipment status for reporting and follow up.
Monitoring & Quality Control
- Conduct daily and weekly water sampling and testing.
- Record all test results and monitor trends to ensure water quality meets production standards.
Safety, Compliance & Environmental Practices
- Adhere to all site specific safety, environmental and operational policies and procedures.
- Report hazards, incidents, and near misses immediately.
- Maintain correct chemical storage and handling practices.
- Monitor compliance with safety and environmental procedures and document any incidents or observations.
Stock and Consumable Control
- Ensure all chemical and consumable usage is accurately recorded, monitor stock levels, and flag variances or shortages promptly.
Collaboration & Support
- Assist fellow operators and maintenance technicians as required.
- Provide operational input during plant upgrades or modifications.
- Contribute to team problem-solving to ensure production and quality targets are met.
- Collaborate closely with all departments to ensure seamless operational support and effective cross-functional communication.
What youll need
- Matric (Grade 12 or equivalent)
- Diploma in Mechanical Engineering, Chemical Engineering, Water and Sanitation, or related field.
- Relevant training and certifications in water treatment system operations.
- Minimum of 2 years experience in water treatment processes or similar operational fields.
- Experience opera
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