Principal Materials Scientist

Boardroom Appointments · Johannesburg, Gauteng

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  • Are you an experienced Materials Scientist or Engineer with a strong background in advanced manufacturing, process optimisation, and materials processing?
  • Our client, a global leader in synthetic diamond and tungsten carbide solutions, is seeking an experienced Principal Materials Scientist to act as the senior technical authority across HPHT manufacturing processes and supporting operations.
  • This is an exciting opportunity for a technically strong professional who enjoys solving complex manufacturing challenges, driving process excellence, and applying data-driven methodologies to improve safety, quality, yield, productivity, and cost performance.

Key Responsibilities

  • Own and optimise the full process lifecycle across HPHT manufacturing processes and supporting operations.
  • Drive improvements in yield, throughput, process stability, process capability, and cost efficiency.
  • Define, implement, and govern process standards, SOPs, engineering controls, operating limits, and control plans.
  • Lead structured problem-solving for complex technical issues using methodologies such as DMAIC, RCA, 8D, FMEA, and SPC.
  • Champion World Class Manufacturing, Lean, and Six Sigma practices through cross-functional improvement initiatives and workshops.
  • Act as a site-wide subject matter expert, coaching engineers, scientists, and operations teams on best practice and process optimisation.
  • Lead process industrialisation, commissioning, scale-up, and process transfer activities aligned with global standards.
  • Collaborate with Production, Quality, Safety, Supply Chain, and Engineering Services to support stable and optimised volume manufacturing.
  • Leverage data analytics, digital manufacturing tools, automation, and process control strategies to improve process insight and control.
  • Lead process safety improvement initiatives, support risk assessments, and promote strong engineering discipline and compliance.
  • Support technology transfer, operational best practice, and continuous improvement across functions and sites.
  • Develop and support data-driven decision-making to improve manufacturing performance.

Minimum Requirements

  • Master's Degree or PhD in: Materials Science, Mechanical Engineering, Metallurgical Engineering
  • Minimum 5 years' experience in advanced manufacturing or materials processing environments.
  • Strong experience in process optimisation, scale-up, statistical process control, and industrialisation.
  • Expert knowledge of process engineering, statistical tools, manufacturing science, and materials behaviour.
  • Strong analytical and problem-solving capability with a systematic, data-driven approach.

Technical Expertise

  • Advanced Manufacturing
  • Materials Processing
  • HPHT Manufacturing Processes
  • Process Optimisation
  • Process Industrialisation
  • Statistical Process Control
  • Process Capability
  • Scale-Up & Commissioning
  • Lean Manufacturing
  • Six Sigma
  • DMAIC, RCA, 8D & FMEA
  • SPC & Process Control
  • Digital Manufacturing
  • Automation
  • Data Analytics
  • Manufacturing Monitoring Systems
  • Process Safety

Key Competencies

  • Technical Leadership
  • Advanced Problem Solving
  • Analytical & Data-Driven Thinking
  • Process Excellence
  • Continuous Improvement
  • Manufacturing Science
  • Materials Behaviour
  • Cross-Functional Collaboration
  • Stakeholder Influence
  • Business Case Development
  • Financial & Commercial Acumen
  • Coaching & Mentoring
  • Programme Leadership
  • Ownership & Accountability
  • Innovation
  • Engineering Discipline

What's on Offer

  • Opportunity to act as a senior technical authority within an advanced manufacturing environment.
  • Work on complex HPHT manufacturing processes and materials technology.
  • Drive improvements across safety, quality, yield, productivity, and cost performance.
  • Collaborate with multidisciplinary technical and operational teams across functions and sites.
  • Lead technology transfer, industrialisation, process optimisation, and continuous improvement initiatives.
  • Opportunity to influence manufacturing best practice within a global technology-driven organisation.
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Principal Materials Scientist at Boardroom Appointments — Johannesburg, Gauteng · JobAlertsZA