Principal Materials Scientist
Boardroom Appointments · Johannesburg, Gauteng
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Start free — we apply for you →- Are you an experienced Materials Scientist or Engineer with a strong background in advanced manufacturing, process optimisation, and materials processing?
- Our client, a global leader in synthetic diamond and tungsten carbide solutions, is seeking an experienced Principal Materials Scientist to act as the senior technical authority across HPHT manufacturing processes and supporting operations.
- This is an exciting opportunity for a technically strong professional who enjoys solving complex manufacturing challenges, driving process excellence, and applying data-driven methodologies to improve safety, quality, yield, productivity, and cost performance.
Key Responsibilities
- Own and optimise the full process lifecycle across HPHT manufacturing processes and supporting operations.
- Drive improvements in yield, throughput, process stability, process capability, and cost efficiency.
- Define, implement, and govern process standards, SOPs, engineering controls, operating limits, and control plans.
- Lead structured problem-solving for complex technical issues using methodologies such as DMAIC, RCA, 8D, FMEA, and SPC.
- Champion World Class Manufacturing, Lean, and Six Sigma practices through cross-functional improvement initiatives and workshops.
- Act as a site-wide subject matter expert, coaching engineers, scientists, and operations teams on best practice and process optimisation.
- Lead process industrialisation, commissioning, scale-up, and process transfer activities aligned with global standards.
- Collaborate with Production, Quality, Safety, Supply Chain, and Engineering Services to support stable and optimised volume manufacturing.
- Leverage data analytics, digital manufacturing tools, automation, and process control strategies to improve process insight and control.
- Lead process safety improvement initiatives, support risk assessments, and promote strong engineering discipline and compliance.
- Support technology transfer, operational best practice, and continuous improvement across functions and sites.
- Develop and support data-driven decision-making to improve manufacturing performance.
Minimum Requirements
- Master's Degree or PhD in: Materials Science, Mechanical Engineering, Metallurgical Engineering
- Minimum 5 years' experience in advanced manufacturing or materials processing environments.
- Strong experience in process optimisation, scale-up, statistical process control, and industrialisation.
- Expert knowledge of process engineering, statistical tools, manufacturing science, and materials behaviour.
- Strong analytical and problem-solving capability with a systematic, data-driven approach.
Technical Expertise
- Advanced Manufacturing
- Materials Processing
- HPHT Manufacturing Processes
- Process Optimisation
- Process Industrialisation
- Statistical Process Control
- Process Capability
- Scale-Up & Commissioning
- Lean Manufacturing
- Six Sigma
- DMAIC, RCA, 8D & FMEA
- SPC & Process Control
- Digital Manufacturing
- Automation
- Data Analytics
- Manufacturing Monitoring Systems
- Process Safety
Key Competencies
- Technical Leadership
- Advanced Problem Solving
- Analytical & Data-Driven Thinking
- Process Excellence
- Continuous Improvement
- Manufacturing Science
- Materials Behaviour
- Cross-Functional Collaboration
- Stakeholder Influence
- Business Case Development
- Financial & Commercial Acumen
- Coaching & Mentoring
- Programme Leadership
- Ownership & Accountability
- Innovation
- Engineering Discipline
What's on Offer
- Opportunity to act as a senior technical authority within an advanced manufacturing environment.
- Work on complex HPHT manufacturing processes and materials technology.
- Drive improvements across safety, quality, yield, productivity, and cost performance.
- Collaborate with multidisciplinary technical and operational teams across functions and sites.
- Lead technology transfer, industrialisation, process optimisation, and continuous improvement initiatives.
- Opportunity to influence manufacturing best practice within a global technology-driven organisation.