Principal Engineer Prod Engineering (ND)

Toyota · Durban, KwaZulu-Natal

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Purpose of the Role

  • To ensure stable and efficient PTED production operations through in-depth knowledge of the PTED facility, systems, and process functionality, enabling effective process control, equipment reliability, and continuous improvement in line with Toyota operational standards.

KEY PERFORMANCE AREAS

Production & Process Control

Maintain PTED process stability and compliance

  • Ensure KPI delivery requirements
  • Monitor parameters within specification of RJ and process requirements.
  • Ensure optimal performance delivering long-term durability requirements against THS and TIS standards.
  • Lead troubleshooting and root cause analysis

Operational Performance

  • Drive production efficiency and equipment uptime.
  • Support production readiness, volume ramp-up and SOP.
  • Ensure adherence to safety, environmental, and quality standards.

Continuous Improvement

  • Implement process improvements and waste reduction initiatives.
  • Optimize chemical consumption, energy usage, and equipment efficiency.
  • Lead kaizen and problem-solving activities.

Equipment Reliability

  • Support preventative maintenance strategies.
  • Collaborate with maintenance and suppliers on system optimization.
  • Ensure reliability of all ED equipment systems

Stakeholder Collaboration

  • Work cross-functionally with Production, Maintenance, QA, Weld plant, Assembly Plant and Suppliers.
  • Support audits, trials, and new model introductions.
  • Ensure knowledge transfer and standardization of best practice.

QUALIFICATIONS AND EXPERIENCE

  • NQF 6 – Qualification in Mechanical Engineering and 6-8 years working experience in an automotive environment.
  • Project management experience essential Between R15M to R100M
  • Knowledge of automotive Paint process and equipment ED and TC
  • Knowledge of Paint production systems
  • Knowledge of conveyor and transfer systems.
  • Knowledge of Paint applications and standards
  • Knowledge of TOYOPAC , T-PAC , JKK , QRB
  • Knowledge of TIS and THS , DX system , Yokoten
  • Knowledge of Jishuken , Andon, Kandban, Heijunka, Jidoka
  • Knowledge of Process control equipment viz. PLC's, DX, Proximity switches, photocells etc.
  • High level of computer literacy is needed for this position. Excel, Word, Auto Cad

COMPETENCIES

  • Accurate Information gathering and analysis
  • Awareness and commitment to our mission
  • Awareness of situations and Decisiveness
  • Communication and sharing of mid-to-date-to-term plans
  • Creation of innovative vision
  • Establishing framework and systems for organisational review
  • Feedback of evaluation results and long-term development of others
  • Perseverance
  • Strategic re-allocation of resources and review of work methods
  • Suitable assignment and objective performance review
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