Operator - Roll Grinding Machine

Key responsibilities: Operations & Process Control Operate and monitor the Roll Grinding Machine to achieve production requirements and ensure roll quality. Verify roll identification, grinding requirements, dimensions and condition before processing. Safely mount, align, balance and position rolls on the grinding machine. Select and install appropriate grinding wheels and tooling for the required operation. Set and monitor grinding parameters including speed, feed, traverse and material removal. Inspect and adjust the grinding process to achieve required roll diameter, profile, crown, taper and surface finish. Maintain accurate grinding records and support Autonomous Maintenance and planned maintenance activities. Quality Management Ensure ground rolls meet specified dimensional, geometrical and surface finish requirements. Conduct visual and dimensional inspections before and after grinding. Correctly use calibrated measuring instruments and report defective instruments. Maintain roll identification and traceability throughout the grinding process. Identify defects such as chatter marks, burns, scratches, incorrect profiles and uneven grinding. Prevent roll damage during handling, mounting, grinding and removal. Participate in RCA, CAPA and continuous quality improvement initiatives. Safety, Health, Environment & Housekeeping Comply with all HSE policies, procedures, SOPs, LOTOTO and Permit-to-Work requirements. Conduct pre-start inspections of the grinder, guards, emergency stops and safety devices. Safely handle, inspect, mount and store grinding wheels in accordance with approved procedures. Use required PPE and follow safe operating procedures for rotating machinery and grinding operations. Safely handle rolls using approved lifting equipment and material-handling procedures. Identify and report hazards, near misses, equipment defects, spills and unsafe conditions. Maintain good housekeeping and 6S standards around the grinding area. Equipment Reliability & Autonomous Maintenance Conduct routine inspections of the roll grinder and associated equipment. Perform assigned Autonomous Maintenance activities including cleaning, inspection and lubrication. Monitor hydraulic, pneumatic, electrical, lubrication and coolant systems for abnormalities. Report equipment abnormalities and breakdowns promptly to the responsible supervisor. Support preventive and breakdown maintenance activities within authorized limits. Verify equipment condition after maintenance before returning it to production. Continuous Improvement Participate in TPM, Kaizen and Operational Excellence initiatives. Support achievement of productivity, quality, yield, cost and equipment reliability targets. Identify opportunities to reduce roll grinding cycle time. Contribute ideas to optimize grinding parameters and grinding wheel consumption. Support initiatives to reduce roll rejection, rework and excessive material removal. Participate in RCA of machine failures and recurring grinding defects. Contribute ideas that improve safety, quality, efficiency and machine reliability. Reporting & Communication Maintain accurate production, roll identification, inspection and grinding records. Report machine defects, quality deviations and abnormal grinding conditions immediately. Communicate roll status and outstanding work during shift handovers. Provide accurate information on roll condition and grinding progress. Escalate conditions that may affect safety, production, quality or roll availability.