Maintenance Specialist

Nestle

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  • In this role you will be responsible to Maintain manufacturing and packaging equipment to meet production requirements and performance targets whilst coordinating Engineering resources as the Packaging SME.

A day in the life of a Maintenance specialist

Safety Requirements

  • Ensure compliance to OHSACT by ensuring compliance to Work Permits, LOTO & Company requirements.
  • Ensure efficient safe operation of machinery by setting and adjusting devices to within allowed tolerances.
  • Maintain and ensure safe working conditions in and around the factory.
  • Ensure all statutory requirements of the plant are organized and executed in a timely manner.

Maintenance and repairs

  • Lead and coordinate the execution of planned maintenance for the Factory equipment, including Services and Buildings.
  • Coordinate daily, all maintenance activities including tracking, reporting, and escalation.
  • Lead and coordinate, in a hands-on way, the Installation of new equipment as well as the service and repair of all equipment.
  • Ensure that repairs are affected promptly first time right and efficiently.
  • Identify and communicate skills gaps, coaching where possible, to improve the maintenance staff execution and performance.
  • Ensure that machine reliability and availability enable the meeting of production targets.
  • Perform the required administrative tasks linked to Maintenance, Problem solving, TPM, and Safety requirements.
  • Actively lead and participate in TPM activities.
  • Lead the resolution of Instrumentation, Automation, Electrical and Mechanical faults on all equipment in a hands-on manner.
  • When required, perform Fault finding and repairs for equipment break downs.

Maintenance Planning

  • Actively participate in the planning of and lead the coordination and execution of Maintenance Shutdowns for restoration of all equipment.
  • Revise maintenance plans, equipment maintenance schedules, and checklists to support reliable plant operation.
  • Complete the necessary administrative tasks for AMM, SHE, TPM. Line efficiency, WO completion rate, SHE audits requirements met.
  • Spare parts management

Problem Solving

  • Conduct Loss Tree Analysis and implement corrective action plans focused on correcting Root Cause.
  • Follow up and drive actions to resolve and improve arising maintenance issues.
  • Identify and address Root cause of re occurring faults with sound and sensible solutions Identify, document, and share the results of problem-solving events.
  • Perform a Leading role for problem solving, fault finding and BDA on all Equipment.
  • Improve asset performance by implementation of maintenance strategy tools and analysing operational losses breakdowns, process failures, waste, rework etc.
  • Implement defined counter measures to eliminate root causes

Procurement

  • Obtain quotation and recommendations from OEM and specialist vendors.
  • Present quotations and recommendations in sensible fashion to allow support the repair, maintenance, and improvement of the factory equipment.
  • Create PR's and follow up on these timeously to ensure support for resolving plant issues. PR role.

Competency building

  • Technicians are competent at managing the maintenance, and drive improvement activities based on the cost opportunities, with minimum or no supervision.
  • Coach and train operators to build autonomy in execution of key standard routines, troubleshooting, repair and basic maintenance.
  • Fosters a continuous improvement culture, collaborates with peer Production Team/Area Operators, supports cross-fertilization of manufacturing best practices, knowledge, standards and improvements across the production lines and working areas.
  • Leverage digital tools e.g. AMM Mobile, predictive maintenance analytics in maintenance to optimize maintenance and improve asset performance.
  • Owns his/her development plan and supports new members to develop their competences through training, coaching and feedback.

What will make you successful?

  • N6 Certificate or National Diploma in Mechanical Engineering.
  • Served an Apprenticeship and qualified with a Trade Test Certificate.
  • 2 -3 years' experience in Mechanical field.
  • Good interpersonal skills.
  • Ability to work independently and under pressure.
  • Computer literate Excel, Word, PowerPoint, SAP, and AMM.
  • Strong analytical & problem-solving skills.
  • In depth knowledge of maintenance practices.
  • Supportive and able to effect Change Management.
  • A Team player and able to coach production and maintenance staff on Mechanical equipment.
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