Factory Maintenance and Facilities Manager (Food Industry)
Helderberg Personnel · Western Cape
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- Take overall responsibility for the factory's facilities, infrastructure, equipment and general maintenance.
- Perform hands-on maintenance, repairs and basic electrical fault-finding.
- Manage preventative maintenance schedules and equipment servicing.
- Identify potential problems early and implement practical solutions.
- Coordinate external contractors and specialist technicians where required.
- Maintain accurate maintenance, repair and servicing records.
- Ensure the factory remains safe, functional and suitable for food production.
Technical Systems
Manage and troubleshoot basic technical systems, including
- Electrical systems and lighting
- CCTV, alarms, access control and biometric systems
- Cold rooms, freezers, blast chillers/freezers and refrigeration equipment
- Freeze dryers
- Generators and backup power
- Other factory technical systems
Escalate specialist work to qualified technicians when required. Food Safety, Hygiene & Compliance
- Maintain facilities and equipment to appropriate food-safety standards.
- Ensure maintenance activities do not create contamination risks.
- Support HACCP, GFSI, ISO 22000 and other applicable food-safety requirements.
- Manage facility-related corrective actions from inspections and audits.
- Ensure contractors comply with factory hygiene and food-safety requirements.
Pest & Fire Safety
- Manage the operational aspects of pest-control and fire-safety programmes.
- Liaise with service providers and follow up on inspections, servicing and corrective actions.
- Monitor pest-entry points, fire equipment, emergency exits, signage and emergency lighting.
- Maintain relevant records and certificates.
Cleaning & Housekeeping
- Manage and supervise the factory cleaning team of approximately three employees.
- Allocate cleaning duties and monitor standards, performance and attendance.
- Ensure cleaning schedules, deep cleans and hygiene procedures are followed.
- Ensure chemicals and cleaning equipment are used and stored correctly.
- Maintain required cleaning records.
Freeze-Dried Production
- Manage the day-to-day operation of the freeze-drying department.
- Supervise and instruct production staff.
- Prepare, load and unload freeze dryers and monitor production cycles.
- Troubleshoot equipment and process issues where possible.
- Ensure correct product handling, labelling, storage and traceability.
- Maintain accurate production, yield, loss and quality records.
Stock & Inventory
- Capture production and stock information accurately in the company's inventory system.
- Record stock movements, production quantities and finished goods.
- Assist with stock counts and investigate discrepancies.
- Report shortages or discrepancies promptly.
Cold Chain
- Monitor freezers, cold rooms, blast chillers/freezers and refrigeration systems.
- Respond promptly to temperature deviations or equipment failures, including outside normal working hours when necessary.
- Protect stock during equipment failures and coordinate specialist repairs.
- Ensure temperature-monitoring systems remain operational.
Security & Factory Access
- Act as a factory key holder and manage opening and closing when required.
- Ensure the factory is secure and ready for operation.
- Manage alarms, CCTV, access control and biometric systems.
- Report and follow up on security issues.
Team Leadership
- Allocate tasks, provide clear instructions and monitor performance.
- Train employees and provide practical on-the-job guidance.
- Promote high standards of safety, food safety, housekeeping and accountability.
- Communicate effectively with management, employees, contractors and suppliers.
Required Skills & Experience
- Hands-on maintenance experience in a factory, manufacturing or similar environment.
- Strong practical electrical knowledge and fault-finding ability.
- Mechanical and technical troubleshooting skills.
- Experience with preventative maintenance and equipment servicing.
- Ability to manage contractors and service providers.
- Good computer literacy and willingness to learn inventory/production software.
- Strong problem-solving, organisational and time-management skills.
- Ability to work independently, prioritise urgent issues and take ownership
Key Performance Expectations
Performance will be measured against
- Preventative maintenance and servicing completed on schedule.
- Reduced equipment breakdowns and downtime.
- Effective maintenance and facility standards.
- Strong food-safety, hygiene, pest and fire-safety compliance.
- High cleaning and housekeeping standards.
- Reliable freeze-dried production and accurate records.
- Accurate stock and production information.
- Effective cold-chain management.
- Functional security and technical systems.
- Effective team supervision and training.
- Proactive identification and resolution of problems.
Role Accountability
- This is a high-ownership role. The manager is expected to identify risks early, communicate issues promptly, find practical solutions and ensure outstanding actions are followed through to completion.
- Where specialist or legally authorised work is required, the employee must arrange appropriate professional assistance and ensure the issue is resolved.